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Aria

Aria is the world’s first tubeless CPAP machine. Its mask-mounted device, eliminates bulky machinery for unmatched comfort and freedom.

  • Aria

  • Aria · Research, Design and Testing

    Aria · Research, Design and Testing

  • The first prototype of Aria being tested by a patient

  • Aria exploded view

  • Aria easily attaches to all masks: nose pillows, nose and full face masks

  • Aria en una mesilla de noche con dos baterías y un cargador. ¡Listo para pasar unos días fuera!

What it does

Aria integrates all the bedside systems of a CPAP machine to treat sleep apnea over the mask. This eliminates the tube connecting mask and all the clunky machinery, giving full freedom to the patient.


Your inspiration

Aria stemmed from internal discussions within the team and with professionals at Hospital Clínic de Barcelona. Sleep apnea is a condition suffered by close to 22% of men and 17% of women, with the elderly being particularly affected. What’s more, 80% of cases never get diagnosed, and those that do, 50% leave treatment soon after. The current system uses a large bedside machine connected to the mask via a tube. Sleep apnea is an extremely common condition with clearly an unsatisfactory treatment with high abandoning rate (known colloquially as “CPAP dropouts”). Aria aims to lower this rate by giving patients freedom with a more humane design.


How it works

Aria packs the entire CPAP system into a single device that attaches to the mask. It works with two Dyson V9 motors in a Y shape, positioned downwards as far from the ears as possible, operating at 40% power for quieter performance. If the patient turns and one motor gets obstructed, the other compensates by spooling up. A central removable battery powers the motors. It includes a discreet row of lights to show the charge status. The pins that connect the battery to the motors also function as chargers, through a specialised stand. The plug-and-play nature of the batteries allow patients to travel with Aria by packing a few batteries, something unimaginable with current CPAPs. Designed for easy disassembly, Aria facilitates straightforward cleaning and repair. The most common upkeep is replacing the filters, which is easily done by removing a small cap. Additionally, Aria seamlessly connects with all existing masks (nasal pillow, nasal, and full face masks).


Design process

The design process of Aria was carried out in four parts. After deciding to tackle this challenging issue, we studied the condition and current solutions thoroughly. We interviewed CPAP experts and users at the Hospital Clínic. We tested current CPAPs to fully understand the pain points and set a number of goals for our design. This step was key to understanding we needed two motors, for instance. After that, we mocked up the maxiumum general volume it could have, and started placing the various elements. The Y shape for the motors came quite naturally, but placing the battery was quite a bit harder. External options such as armbands were developed, but scrapped in favour of a battery straddling the two motor tubes. This also allowed us to power the two motors from a central element, simplifying the design a lot. This solution also makes taking the mask on and off easier. Once we had the design finalised, we printed it out, added weights to simulate the real motors and tested it. The test involved having non-CPAP users use a regular CPAP one day and ours the next day, or viceversa. All ten testers concurred that Aria is a far more comfortable experience. The added weight on the face is not a big issue as the head is supported at all times against the pillow.


How it is different

Aria is radically different from all other CPAP machines currently available. All current machines are clunky bedside boxes that connect to the patient through a tube and a mask. This limits freedom when sleeping - you are forced to sleep on your back or side and can’t turn around in bed -. By removing the tube, Aria gives the patient the full freedom, as if they weren’t wearing a CPAP. Because it is a battery-powered design, it is also more resilient to power outages, adapts better to developing countries. Multiple battery packs allow patients to use their CPAP in multi-day activities in nature such as camping. Aria is also much lighter and smaller than existing designs, which contributes to empowering users to live their most normal life.


Future plans

Having tested the ergonomics of the solution with the first prototype, we need to check the functionality of the proposal with a full working prototype. Exhaustive testing of the motors in their final locations and speeds to quieten them as much as possible is essential to the success. Once that is complete, we’ll start processes to take the product to market.


Awards

Aria is nominated for our university’s Masters Awards. The James Dyson Award is the first major recognition where we are presenting Aria!


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